FOUNDRY
(IRON, STEEL, COPPER, ALUMINUM)
We offer cored wire designed specifically for iron, steel, copper, and aluminum foundries, as well as bagged lime, spar, and other custom blended products to be used in foundry applications.
We also process and distribute industrial mineral products, including bentonite clays used for binders and resin-coated sands.
At Opta, we measure our success by our ability to provide customized solutions to each customer's unique production process.
Products For Foundry Applications
Nodulizer cored wires add magnesium into the liquid iron to modify and control the spheroidal shape of graphite during the solidification to produce ductile iron.
Inoculant Cored Wires
Inoculant cored wires control the structure and properties of cast iron by minimizing undercooling and increasing nucleation sites during solidification.
Desulfurizer Cored Wires
Desulfurizer cored wires combine calcium with selected ingredients that desulfurize foundry iron while yielding no unreacted calcium carbide in the discharged slag.
Copper Cored Wires
Developed for steelmaking and cast iron foundries, cored wires add chemical elements such as Mg, Cr, Fe, Ca, CuZr to copper and brass melts in continuous or batch processes.
Green Sand Additives
We offer Bentonite and Carsins.
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Foundries use Bentonite when pouring metal cast molds. The clay withstands higher temperatures, and excessive heat will not cause it to lose its chemical structure. Iron ore manufacturers add Bentonite to crushed taconite to form pellets for transport to steel mills. Opta stocks the Western sodium and Southern calcium types of Bentonite.
Carsin is a blend of various carbonaceous materials with remarkable potency for developing a high-level lustrous carbon. Penetration of molding sand by molten metal can produce defects commonly referred to as “Burn On” or “Burn In.” The addition of Carsin to the sand helps produce properly balanced molding sand and castings with good, clean finishes. Carsin reduces cleaning work and improves casting machinability.
Resin Coated, Chemically Bonded
Opta is the authorized distributor for HA International and Itochu.
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We offer the North American foundry industry the most comprehensive range of products in four market segments:
- Resins systems for bonding sand
- Resin-coated sand (RCS) for the shell process
- Refractory coatings
Resin Coated Sands, available from Opta Industrial Minerals Group, include products for general purpose, aluminum, low nitrogen, and specialty coated sands such as zircon. Refractory coatings include products for iron, steel, and lost foam applications, as well as foundry ancillary products such as adhesives and release agents.
We feature and stock the following HAI products: Shell Resins, Phenolic Urethane Cold Box (PUCB), Phenolic Urethane No Bake (PUNB), Warm Box System, ALpHASET, BIOCUREX, BETASET, No-Bake (FNB) Acid Cure Systems, and MSDS.
Discover how Opta enhances aluminum flux performance without compromising refractory durability.
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